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Serving Northern St. Louis County, Minnesota

NewRange Copper seeking to advance new mine plan

PolyMet and Teck Resources joint venture mounts new effort to tap NorthMet and Mesaba deposits

Marshall Helmberger
Posted 8/22/24

REGIONAL— NewRange Copper Nickel’s long road to a potential copper-nickel mine near Hoyt Lakes took a step forward this past week with the announcement that the joint venture partners are …

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NewRange Copper seeking to advance new mine plan

PolyMet and Teck Resources joint venture mounts new effort to tap NorthMet and Mesaba deposits

Posted

REGIONAL— NewRange Copper Nickel’s long road to a potential copper-nickel mine near Hoyt Lakes took a step forward this past week with the announcement that the joint venture partners are embarking on four key studies to assess whether new mining technology and other changes can lead to eventual permitting that can withstand legal challenges as the venture seeks to pick up where PolyMet Mining fell short.
PolyMet’s nearly two-decade-long effort to develop its NorthMet deposit seemed headed for the goal line after it received all of its permitting several years ago. But a series of lawsuits led to the reversal of several key permits and the project had seemed increasingly in doubt in recent months.
PolyMet subsequently joined forces with Teck Resources Limited in a 50:50 joint venture in hopes the combined efforts of the two companies can lead to the eventual development of the NorthMet deposit, controlled by PolyMet, and the nearby Mesaba deposit controlled by Teck. Both low-grade deposits contain varying concentrations of copper, nickel, and platinum group metals.
In an Aug. 14 press release, NewRange announced it has hired a new team “whose global expertise on tailings storage, water science, efficient production and carbon reduction will ensure the project remains on the cutting edge, so that Minnesotans and the nation can benefit from responsible clean energy mineral resource development.”
According to the statement, NewRange is sharing their venture’s plans before studies are complete, “because transparency and engagement with tribal nations, local communities and other stakeholders are foundational to the review process and contributes to development of a world class mine on Minnesota’s Iron Range.” That’s according to Tannice McCoy, NewRange president and general manager. 
According to the statement, the current plans are designed to meet all permitting requirements. Proposed changes may be subject to supplemental environmental review and permitting and will include multiple opportunities for public comment and feedback. “NewRange is committed to moving forward as an engaged community partner – with a project that meets environmental performance and sustainable mine design standards that cleans up and preserves our rivers and lakes and safeguards water quality for generations to come,” said McCoy.
Tailings storage 
According to the release, NewRange is studying a variety of tailings storage options “that will minimize impact by reusing the former LTV iron ore tailings facility and clean up impacts from previous iron mining operations, leaving the region in better condition than it is today.” Options include keeping the current design detailed in permits, potentially refining the current design to use a centerline dam design, or possibly relocating tailings storage to nearby unused mining pits. 
“Our NorthMet project already represents the largest private investment in the cleanup of former mine sites in Minnesota’s history. We are evaluating if we can make this project even better. Regardless of which option is identified as the best solution, our objective is to ensure that tailings storage is safe and stable, and that we take advantage of any reasonable opportunities to clean up old contamination,” said McCoy. 
A comprehensive network of water monitoring locations will provide the baseline data to help ensure that NewRange meets or exceeds state, federal and tribal standards before, during and after operations. 
Water science 
NewRange reports it is reviewing planned water treatment technologies. “This review allows our team of water experts to evaluate new opportunities to address water quality and management challenges from historic and proposed new mining operations, protect the local environment, and safeguard water quality for generations to come,” said McCoy. “Our groundbreaking water treatment and management plan already has in place more water and wetland monitoring than all other Minnesota mines combined, and we will invest over $100 million to modernize the previous mining site to meet or exceed stringent water discharge standards. In fact, NewRange will be the first industrial project to meet the state’s long-standing ‘wild rice standard’ for sulfate discharge limits. Currently, we know of no other business that has achieved this standard.” 
Efficient production 
NewRange is studying how to utilize the existing footprint to increase production from 32,000 tons per day to 40,000 tons per day to deliver an increased domestic supply of high-demand copper, nickel and cobalt, while reducing project emissions. 
“We’re studying how to build a more efficient mine – not a larger one. With new equipment developments, increased production may decrease the energy intensity of clean energy metals produced. We hope this study identifies a win-win: using less energy to deliver copper, nickel and cobalt when a secure domestic supply of critical minerals is most needed,” said McCoy. 
There would be no change to the project’s 225 million total tonnage of minerals currently permitted for mining and processing. However, if feasible, increased daily production could shorten the mine plan from 20 years to 15 years. 
Carbon reduction 
NewRange also is studying how to reduce greenhouse gas emissions project-wide in the near- and long-term, according to their press statement.
“Current plans call for the reuse of existing railroad infrastructure to move ore for processing by diesel locomotive. While rail is generally efficient, we are exploring electric ore transport methods, like greater use of conveyors, to further reduce emissions,” said McCoy. 
“We are also studying whether an opportunity exists for NewRange to have a net negative carbon footprint, thanks in part to the unique geologic characteristics of its rock formation. NewRange is exploring various techniques to sequester carbon in the mine tailings,” McCoy said.